INVT GD300L Inverter with Johnson Geared Controller

Abstract: GD300L is special elevator drive developed for all type of elevator like home lifts, passenger and goods lifts etc. This paper gives the detailed solution installation and commissioning details for VVVF drive. Engineering practices, market survey and feedback show that GD300L has good control performance and stability compare to other brands.
Keywords: INVT GD300L, Johnson controller and Geared Machine, Elevator AC drive.

I.Introduction
GOODRIVE300L series inverters are the new-generation inverters developed based on INVT’s newest control platform. As using TI 28-series DSP and advanced vector control technology, Goodrive300L series inverter improved great achievements in security and reliability, control performance, use functions and basic performance.
Basic performance:
Ability to drive asynchronous (Geared) and synchronous (Gearless) motors
Support open loop control mode without encoder and closed loop control mode with encoder.
 Static motor auto tuning for the initial pole angle so that not required to de-roping of the motor
 Support multiple type of encoder: Support incremental, sine-cosine, absolute  encoders.
 Energy saving running mode: Support the use of RBU, implementing energy saving running.
 Optional LCD keypad.

II.Configuration of GD300L elevator
Installation of GD300L on lift has below detail:
Tab 1 Lift information

Lift speed 1.0 m/s
Capacity 6 persons, 408KG
Floor 11 floors
Power supply 3phase 415V
Motor type Asynchronous motor
Rated power of motor 7.5 kW

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Fig INVT GD300L Control Panel and motor with nameplate

1.GD300L electrical configuration
According to the lift configuration and the demanding functions, we provide the electrical solution as follow. Considering higher ambient temperature, one grade higher of machine rating is selected.
Tab 2 Configuration list

Item Model Qty
GD300L Inverter GD300L-011G-4 1
Geared Motor SIEMENS 1
Brake resistor 40 OHM 4000W 1

2.GD300L parameter setting
Basic parameters setting are as follow.

GEARED MOTOR WITH GD300L (OPEN LOOP)
FUNCTION CODE NAME SET VALUE
P00.00 SPEED CONTROL MODE 1
P00.01 RUN COMMAND CHANEL 1
P00.02 LIFT RATED SPEED DEPENDS ON MOTOR NAME PLATE
MOTOR PARAMETER
P02.00 MOTOR TYPE 0
P02.01 KW (POWER) 7.5KW
P02.02 HZ (FREQUENCY) 50HZ
P02.03 RPM 1450
P02.04 VOLTAGE (V) 415V
P02.05 CURRENT (AMP) 14
P11.08 MOTOR OVERLOAD DRIVE TRIP “010”
INPUT TERMINAL
P05.01 FORWARD (S1) 1
P05.02 REVERSE (S2) 2
P05.03 SLOW SPEED (S3) 8
P05.04 HIGH SPEED (S4) 9
P05.05 INSPECTION COMMAND (S5) 10
P05.06 BASEBLOCK (S6) 25
P05.07 ARD (S7) 4
P05.16 TERMINAL PROTECTION 1
OUTPUT TERMINAL
P06.05 BRAKE (R02A) 7
P06.06 MOTOR (R03A 8
SPEED PARAMETER
P09.01 SLOW SPEED 0.085 M/S
P09.03 HIGH SPEED 0.800 M/S
P09.04 MAINTANCE SPEED 0.300 M/S
TUNNING PROCESS
STEP-1 P00.01=0
STEP-2 P00.09=2
STEP-3 MAKE SURE MOTOR CONTACTOR IDS “ON” AND DISPLAY IS SHOWING “TUN E” IF MOTOR CONTACTOR IS NOT “ON” THEN PRESS IT EXTERNALLY WITH TESTER OR SCREEWDRIVER
STEP-4 THEN PRESS GREEN COLOUR (RUN) BUTTON OF DRIVE
STEP-5 DISPLAY WILL SHOW RUN-1…RUN-2…RUN-3…AND THEN “END” AND MOTOR TUNNING WILL SUCCEED. IT WILL TAKE 120 SEC.
STEP-6 MAKE P00.01=1 AND TRY TO RUN THE MOTOR WITH UP OR DOWN COMMAND.

3.Connection Details

DRIVE TERMINAL CONTROLLER SIGNAL INFORMATION
S1 18 FWD
S2 19 REV
S3 21 SLOW SPEED
S4 22 HIGH SPEED
S5 23 MAINTAINCE SPEED
S6 16 BASE BLOCK
“+24V” 14 COM
(IN DRIVE SHORT PW AND COM)
R02A 10 BRAKE RELAY
R02C 8 COM
R03A 11 MOTOR CONTACTOR
R03C 8 COM
# IN CONTROL CARD SS WIRE (TRAVELLING CONNECTOR STRIP) SHORT TO SEEK SIGNAL (CONTROL CARD)
# REMOVE SHORT SEEK SIGNAL AND RUN SIGNAL FROM CONTRL CARD

III.Conclusion
After installation of the gd300l drive in three different type of elevator application as for
1. Gearless Motor (Close loop with encoder)
2. Geared Motor (Close loop with encoder)
3. Geared Motor (Open loop without encoder)
It is concluded that the gd300l drive gives very nice performance with easy debugging.

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